Custom Metal Casting and Fabrication Services – Steel Fabrication India

Steel Fabrication India stands as a pinnacle in the manufacturing of high-quality castings made from Cast-Iron, SG-Iron, Alloy Steel, and Stainless Steel. Serving a multitude of industries including Pumps & Valves, Smelting, Oil & Gas, Agriculture, Mineral Processing, and General Engineering, we cater extensively to Original Equipment Manufacturers (OEMs) with unparalleled expertise and precision.

Our commitment to excellence is evident in every aspect of our operations, from the meticulous selection of raw materials to the advanced technologies we employ in our production processes. At Steel Fabrication India, we understand that each industry has unique requirements and challenges. That’s why we offer tailored solutions that meet the specific needs of our clients, ensuring optimal performance and durability.

Our team of skilled professionals brings years of experience and technical knowledge to each project, working closely with clients to deliver products that exceed expectations. With a focus on innovation and continuous improvement, we invest heavily in research and development to stay ahead in an ever-evolving market landscape. By choosing Steel Fabrication India as your manufacturing partner, you benefit not only from top-quality castings but also from a reliable partnership dedicated to your business’s success. Our extensive track record with OEMs across various sectors speaks volumes about our capability to deliver results consistently. Trust us for all your casting needs—where precision meets excellence every time.

A highly diversified range of cast parts is manufactured for customers, with foundries equipped with the latest technology casting lines. There is expertise in casting and machining low, medium, and high volumes, with tolerances ranging from a few microns to moderate criticality. The castings vary widely in weight, from a few grams to kilograms to tons, and sizes range from tiny pieces to massive structures. This versatility ensures that we can meet the unique specifications and demands of every client, regardless of their industry or project size. Our commitment to quality is evident in every step of the production process, from the initial design phase through to final inspection.

Our state-of-the-art facilities are staffed by a team of skilled professionals who bring years of experience and a deep understanding of metallurgical processes. This expertise enables us to tackle complex challenges with innovative solutions, ensuring that each casting not only meets but exceeds industry standards. Choosing our services means partnering with a company dedicated to precision, reliability, and customer satisfaction. Whether you need customized components for aerospace applications or robust parts for heavy machinery, we have the capability and commitment to deliver exceptional results on time and within budget. Trust us to be your go-to provider for all your casting needs; together, we can forge success in every project.

Most ferrous and non-ferrous materials are cast and equipped in-house. Laboratories ensure material quality. Subsequent surface treatment, finishing processes, and testing requirements are completed so customers can fit the parts to their products without additional work. This comprehensive approach guarantees that our clients receive components that meet the highest standards of quality and precision. By managing the entire process under one roof, from casting to final testing, we eliminate potential discrepancies and ensure consistency in every piece produced. This not only saves time but also significantly reduces costs for our customers, as they can rely on parts that are ready for immediate integration into their products upon delivery.

By conducting thorough testing in our state-of-the-art laboratories, we offer an added layer of assurance regarding the reliability and durability of each component. Our commitment to excellence at every stage of production means that customers can trust in the performance and longevity of their products, enhancing their own brand reputation. Choosing our services ensures seamless integration with your manufacturing processes, allowing you to focus on innovation and market growth without worrying about part compatibility or quality control issues.

Die Casting

The metal casting process involves forcing molten metal under pressure into a mold cavity. In die casting, we create parts from zinc, copper, aluminum, magnesium, lead, and tin-based alloys. Depending on the metal type, either a hot- or cold-chamber machine is used. We specialize in casting and machining medium to high volumes, with tolerances ranging from a few microns to moderate criticality. We are capable of producing castings using both pressure die casting and gravity die casting processes.

Investment Casting / Lost wax casting

Investment casting is a manufacturing process where a wax pattern is coated with a refractory ceramic material. Once the ceramic coating is dry and hardened, the wax is melted out, leaving an internal cavity shaped like the final product. We choose this process for parts requiring smooth, fine surface finishes, complex shapes, internal cavities, and thin walls that are challenging for other casting methods. Most steel grades are cast using this process.

Centrifugal Casting

The method for producing pipes or tubes involves pouring molten metal into a rapidly spinning cylindrical mold, where centrifugal force from the rotation exerts pressure on the metal. Centrifugal casting is crucial for its ability to produce components with high material integrity and soundness. The centrifugal forces distribute the molten metal to the mold walls, ensuring uniform material distribution around the part’s circumference. Typical metals used in this process include iron, steel, stainless steels, and alloys of nickel, aluminum, copper, and magnesium.

Our Comprehensive Product Offerings Include:

– For the Pump & Valves Industry:

– Vacuum Pumps in CI FG260

– Impellers in Duplex Steel A351

– Vertical Pumps in Cast Iron

– Rotor, Gate Valve in Stainless Steel and Duplex Steel

– Butterfly Valve Bodies and more, crafted to perfection to meet industry-specific needs.

– For the Mining Industry:

– Durable Castings for Crushing applications such as Coal Crusher Side Liners in HRCS, Blow Bar Castings in Manganese Steel, and various Crusher Liners.

– Essential components like Fixed Jaw Castings, Swing Jaw Castings, and more, engineered for maximum durability and efficiency.

– For the Aluminum Smelting Industry:

– Advanced solutions for Cast Houses including Primary and Re-Melt Products, designed to withstand the rigors of smelting processes.

– Valve Industry Products:

– Extensive range from small 2” Valve Casting Parts to large 72” Butterfly Valve Bodies in Copper Alloy and other specialized materials.

– Gate Valve Bodies and Bonnets in various grades, ensuring robust performance under extreme conditions.

Key Features of Our Services:

– Finish Machined Condition: All castings are available in a finish machined condition, ready for immediate use with minimal additional processing required.

– Third-Party Inspection: We offer the option of third-party inspection to ensure that all products meet the stringent quality standards expected by our clients.

– Well-Equipped Sub Vendor Network: Our strong network of sub vendors is capable of handling large and heavy castings, ensuring quality and scalability.

– Special Alloys and Customization: We accommodate requests for special alloys and custom specifications, tailoring our solutions to meet the unique needs of each industry we serve.

At Steel Fabrication India, we are committed to delivering excellence and innovation in every casting we produce. Our rigorous attention to quality, combined with our ability to develop customized solutions, makes us a preferred partner for industries seeking reliability and precision in metal castings.

Contact Steel Fabrication India today to learn how our expertly crafted castings can enhance your operations and contribute to the success of your projects. Whether you are in the market for standard products or need bespoke solutions, we are here to meet and exceed your expectations with our world-class casting services.

Connect with us on info@steelfabricationindia.com